STANDARD OPERATING PROCEDURE Operation and Calibration Procedure of pH Analyzer




STANDARD OPERATING PROCEDURE

Department: Quality Control
SOP No.: QC/MB/
Operation and Calibration Procedure of pH  Analyzer
Effective Date:
Review Date:
Page No.:



1.0            OBJECTIVE:
1.1                   To lay down a procedure for operation and calibration of pH analyzer.
2.0            SCOPE:
2.1                   This procedure is applicable to pH analyzer located in microbiology laboratory at Pharma Private Limited.
Instrument ID No.
Make: Lab India
Model:
3.0            RESPONSIBILITY:
3.1                 Microbiologist/QC designee – Responsible for Operation and calibration of pH Meter.
3.2                 Section In-chargeResponsible for review the procedure and reports.
3.3                 QC Head – Responsible for implementing the Procedure.
3.4                 QA Head – Overall compliance.
4.0            PROCEDURE:
4.1                 Operating procedure:
4.1.1             Ensure that the instrument is clean and free from dust.
4.1.2             Ensure that the plug is connected to the mains.
4.1.3             Switch on the power.
4.1.4             Connect Flat and reference / combined electrode to the appropriate terminals at the rear panel.
4.1.5             The display will show commonly LAB INDIA PICO V2.16 pH Meter.
4.1.6             Measuring procedure of pH:
4.1.6.1       Clean electrode with distilled water.
4.1.6.2       Place the electrode and temperature sensor in sample.
4.1.6.3       Press “MODE” key followed by “ENTER” key.
4.1.6.4       Now the display will show the pH of the test solution.
4.1.6.5       Now press the “ENTER” key to save the pH value.
4.1.6.6       After checking all samples press “RESET” key to go to common display.
4.1.6.7       After usage of pH meter enter the usage details in Annexure II.
4.2                 Standardization and Calibration Procedure:
4.2.1             STANDARDISATION PROCEDURE:
4.2.1.1       Press “MODE” key followed by “ENTER” Key.
4.2.1.2       Then Press “CAL” key and followed by “ENTER” key.
4.2.1.3       Now the display will show Calibration Mode, 1>Standardization 2> Calibration.
4.2.1.4       Select standardization by pressing 1 and followed by “ENTER” key.
4.2.1.5       Now the display will show “Use Buffer (6.8 -7.2) Enter pH=         ”.
4.2.1.6       Enter Buffer value ‘7.00’ and press “ENTER” Key.
4.2.1.7       When mV reading is stable press “ENTER” Key.
4.2.1.8       Now the display will show “Calibration over” and “Calibration, 1>Y    2> N”.
4.2.1.9       Press 1 followed by “ENTER” key to continue the calibration with buffer 4.00.
4.2.1.10   Now the display will show “Buffer <6.5 or >7.5 Enter pH=         ”.
4.2.1.11   Clean the electrode & sensor with distilled water and place them in appropriate buffer solution say pH 4.00.
4.2.1.12   Enter buffer value 4.00 & press “ENTER” key.
4.2.1.13   When mV reading is stable press “ENTER”. If reading is within limit instrument will display Calibration over and Calibration 1> Y 2> N.
4.2.1.14   Press 1 followed by “ENTER” key to continue the calibration with buffer                                9.20.
4.2.1.15   Now the display will show “Buffer >7.5 Enter pH=     ”.
4.2.1.16   Clean the electrode and sensor with distilled water and place them in buffer solution say pH 9.20.
4.2.1.17   Enter the buffer value 9.20 and press “ENTER” key.
4.2.1.18   When mV reading is stable press “ENTER” key.
4.2.1.19   If reading is within limit instrument will display “Calibration over”.
4.2.1.20   Then press “RESET” key to go back to common display.
4.2.1.21   The acceptance criteria of calibration is based on slope values.
4.2.1.22   Frequency of calibration: Daily
4.2.2             Slope observation procedure:
4.2.2.1       Press “MODE” key followed by “ENTER” key.
4.2.2.2       Now Press “CAL” key.
4.2.2.3       Now the display will show the slope values.
4.2.2.4       Enter the observed slope values in Annexure – I.
4.2.2.5       The acceptance limit for calibration is slope 80% to120%.
4.2.2.6       Then press “RESET” key to come back to common display.
4.2.3             Confirmation procedure of pH buffers (7.00, 4.00 and 9.20):
4.2.3.1       Clean the electrode & sensor with distilled water and place them in appropriate buffer solutions say pH 7.00.
4.2.3.2       Press “MODE” key followed by “ENTER” key.
4.2.3.3       Now the display will show the pH value.
4.2.3.4       Press the “ENTER” key to save observed pH value.
4.2.3.5       Enter the observed pH value in Annexure – I.
4.2.3.6       Clean the electrode & sensor with distilled water and place them in appropriate buffer solutions say pH 4.00.
4.2.3.7       Now the display will show the pH value.
4.2.3.8       Press the “ENTER” key to save observed pH value.
4.2.3.9       Enter the observed pH value in Annexure – I.
4.2.3.10   Clean the electrode & sensor with distilled water and place them in appropriate buffer solution say pH 9.20.
4.2.3.11   Now the display will show the pH value.
4.2.3.12   Press the “ENTER” key to save observed pH value.
4.2.3.13   Enter the observed pH value in Annexure – I.
4.2.3.14   Then press “RESET” key to come back to common display.
4.2.3.15   The observed pH should be 4.00 ± 0.05, 7.00 ± 0.05 and 9.20 ± 0.05.
4.3                 Preparation of buffer solutions:
4.3.1             pH buffer 4.00: Dissolve pH 4.00 tablet or capsule in 100 mL of purified water.
4.3.2             pH buffer 7.00: Dissolve pH 7.00 tablet or capsule in 100 mL of purified water.
4.3.3             pH buffer 9.20: Dissolve pH 9.20 tablet or capsule in 100 mL of purified water.
4.3.4             Enter the preparation details of pH buffers in Annexure I of SOP QC/GN/004.
4.3.5             Use the prepared buffer solutions for one week from the date of preparation.
4.4                 Maintenance of electrode:
4.4.1             Monthly once the electrode shall be dipped in 0.1M Hydrochloric acid for overnight.
4.4.2             Then remove the electrode from 0.1M Hydrochloric acid and wash thoroughly with purified water and dip in 3 M Potassium chloride.
4.5                   If instrument is out of calibration, then out of calibration shall be investigated as per current version of SOP QA/GN/027.
5.0            ABBREVIATIONS:
SOP: Standard Operating Procedure
QC: Quality Control
QA: Quality Assurance
HCl: Hydro Chloric acid



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