STANDARD OPERATING PROCEDURE CONTROL SAMPLES


 

  STANDARD OPERATING PROCEDURE


SUBJECT :                    
CONTROL SAMPLES
DEPARTMENT           : QA
SOP NO.                      :
Page No                       :
Effective Date             :
Next Review                :
Version No                  :

1.0       OBJECTIVE:

To provide guidelines for Storage and Handling of control samples of finished products and Raw materials.

2.0       POLICY: 

To collect the control samples for storage and future reference.

3.0       PROCEDURE:

3.1       FINISHED PRODUCT

3.1.1.   Control samples for all the batches of finished products released by Quality Assurance will be preserved; The quantity will be three times the quantity required for testing as per the specifications.

3.1.2.   Each sample shall be identified with “Control sample. Not for sale”.

3.1.3.   The racks containing control samples have to be properly identified with the Product name & Batch No. for easy retrieval.

3.1.4.   The samples will be arranged suitably in a racks and the room is under lock and key.

3.1.5.   A record for control samples will be maintained and kept in the area .The detail include Disposal date and signed by Q.A personnel.

3.1.6.   Withdrawal of control samples shall be recorded in the register with the reason for with drawl and quantity and should be signed by site Q.A.

3.1.7.   The control samples will be discarded one year after the expiry date, after intimation from parent company.
3.1.8.   While discarding the samples care is to be taken that label on the container and content inside are destroyed completely.

3.1.9.   The tablets from the foil are taken out and destroyed, the foil is burnt completely

3.1.10.             Records are to be maintained for each sample discarded after the expiry date.          

3.1.11.             Samples to be collected for every 5th batch of the product for inspection. (As per the requirement of parent company, for DRL only)

3.1.12.             Control samples shall be reviewed once in three months & shall be recorded, for DRL only.

3.1.13 The control samples were checked visually for colour, odour and particulate matter &
           shall be recorded.
                                   
3.2       RAW MATERIALS:

3.2.1.   The Control samples of the Raw material i.e., other than the acids, corrosive material will be preserved.

3.2.2.   Sufficient quantity of such Raw materials will be preserved in suitable containers bearing label with details.

3.2.3.   Samples for such Raw material will be stored in rack in a segregated area at ambient temp.

3.2.4.   The control samples of Raw material will be preserved till the expiry of finished product, in which it has been used lastly.

3.2.5.   The samples which have completed date of expiry will be discarded and documented. Control samples will be disposed as per procedure described in SOP NO. 62/QA

3.2.6.   Executive / Jr. Executive will prepare the list of samples of Raw materials /finished product for destruction purpose.          

4.0       FREQUENCY: As and when required.

5.0       RESPONSIBILITY: G.M (Q.A)/ QA Executive.


6.0       ANNEXURE: 1. Control Sample Size for Different Products.
                                    2. Review of control samples.
                                    3.Control sample withdraw register.

7.0       SOPs DISTRIBUTION:

            This SOP shall be distributed to following Departments:

Name of the Department
Master Copy
Circulatory Copy
QA/QC
Production
x
x
Warehouse
x
x
General
x
x
Maintenance
x
x

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